Laser Sintering is an additive rapid manufacturing technique that uses a high power laser for example, a carbon dioxide laser to fuse small particles of plastic, metal, or ceramic powders into a mass representing a desired 3-dimensional object. The laser selectively fuses powdered material by scanning cross-sections generated from a 3-D digital description of the part e.g. from a CAD file or scan data on the surface of a powder bed. After each cross-section is scanned, the powder bed is lowered by one layer thickness, a new layer of material is applied on top, and the process is repeated until the part is completed.
Compared to other rapid manufacturing methods, SLS can produce parts from a relatively wide range of commercially available powder materials, including polymers nylon, also glass-filled or with other fillers, and polystyrene, metals steel, titanium, alloy mixtures, and composites) and green sand. The physical process can be full melting, partial melting, or liquid-phase sintering. And, depending on the material, up to 100% density can be achieved with material properties comparable to those from conventional manufacturing methods. In many cases large numbers of parts can be packed within the powder bed, allowing very high productivity.
SLS is performed by machines called SLS systems; the most widely known model of which is the Sinterstation SLS system. SLS technology is in wide use around the world due to its ability to easily make very complex geometries directly from digital CAD data. While it began as a way to build prototype parts early in the design cycle, it is increasingly being used in limited run manufacturing to produce end-use parts. One less expected and rapidly growing application of SLS is its use in art
Monday, November 19, 2007
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